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Wall-mounted vertical screw pump

    Wall-mounted vertical screw pump

    The Wall-Mounted Vertical Screw Pump is a highly efficient and space-saving positive displacement pump designed for transferring viscous, shear-sensitive, or particulate-laden fluids in industrial and commercial environments. This innovative design mounts vertically on walls or frameworks, making it ideal for facilities where floor space is limited or hygiene standards are high, such as food processing, chemical production, pharmaceuticals, wastewater treatment, and cosmetics manufacturing.
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1. Product Introduction

The Wall-Mounted Vertical Screw Pump is a highly efficient and space-saving positive displacement pump designed for transferring viscous, shear-sensitive, or particulate-laden fluids in industrial and commercial environments. This innovative design mounts vertically on walls or frameworks, making it ideal for facilities where floor space is limited or hygiene standards are high, such as food processing, chemical production, pharmaceuticals, wastewater treatment, and cosmetics manufacturing.

Unlike traditional horizontal screw pumps, the vertical wall-mounted design integrates a compact motor, stator, and rotor assembly in a vertically aligned body, ensuring continuous flow and stable pressure with minimal vibration. The pump’s body and wetted components are typically constructed from high-grade stainless steel (304 or 316L), ensuring superior corrosion resistance and long-term durability, even when handling chemically aggressive or high-viscosity materials.

This screw pump operates on the progressive cavity principle, where the helical rotor rotates within a precisely engineered elastomer stator, forming continuously sealed cavities that move fluid smoothly from the suction end to the discharge outlet. This design ensures gentle handling of sensitive materials, prevents product degradation, and maintains a steady, pulsation-free flow, making it ideal for metering, dosing, and continuous feed operations.

The Wall-Mounted Vertical Screw Pump can handle a wide range of viscosities—from thin fluids like water to thick pastes, slurries, and suspensions—without losing efficiency. It is widely used for transfer, feeding, dosing, and circulation applications in hygienic and industrial sectors.

壁掛立式螺桿泵.jpg


2. Product Features and Advantages

  1. Space-Saving Vertical Structure
    The wall-mounted vertical design saves valuable floor space, facilitating easy cleaning and maintenance in compact facilities.

  2. Smooth and Stable Flow
    Progressive cavity pumping ensures uniform discharge with minimal pulsation or shear stress on materials.

  3. Wide Viscosity Range
    Handles fluids from low-viscosity liquids to high-viscosity slurries, gels, and semi-solids efficiently.

  4. Material Options for Versatility
    Available in stainless steel 304/316L, carbon steel, or special alloys depending on media compatibility and application requirements.

  5. Simple Maintenance and Easy Installation
    Modular components, detachable stator and rotor, and top-down design allow for convenient servicing without disassembly of the entire unit.

  6. Corrosion and Wear Resistance
    Precision-machined rotors, high-grade elastomer stators (NBR, EPDM, FKM), and optional surface treatments enhance durability.

  7. Energy-Efficient Design
    Low power consumption with high volumetric efficiency and low operating noise.

  8. Customizable Flow and Pressure
    Configurable flow rates, pressure levels, and mounting brackets to suit specific site conditions.


3. Technical Parameters

ParameterSpecification

Model Type

Wall-Mounted Vertical Screw Pump

Flow Range

0.1 – 120 m3/h (customizable)

Pressure Range

Up to 1.2 MPa

Viscosity Handling

1 – 1,000,000 cP

Pump Material

SS304 / SS316L / Cast Iron / Duplex Stainless Steel

Stator Material

NBR, EPDM, FKM, Silicone Rubber

Rotor Material

Hardened Stainless Steel, Chrome-Plated Alloy Steel

Seal Type

Mechanical Seal / Packing Seal

Drive Options

Electric Motor, Gear Reducer, Variable Frequency Drive

Installation

Wall-Mounted Vertical Design

Inlet/Outlet Diameter

DN25 – DN150 (customized)

Temperature Range

-20°C to +120°C

Connection Type

Flange / Thread / Clamp (Tri-Clamp for hygienic version)

Applicable Standards

ISO 9001 / CE / FDA (optional for sanitary use)


4. Application Scenarios

The Wall-Mounted Vertical Screw Pump is widely applied in industries where space optimization, hygiene, and flow precision are essential. Below are major use cases:

1. Food and Beverage Industry

Used for transferring viscous food products such as honey, syrup, jam, yogurt, chocolate, tomato paste, sauces, and fruit concentrates. The gentle pumping action maintains the texture and flavor integrity of sensitive food products.

2. Pharmaceutical and Biotech Industry

Ideal for conveying pharmaceutical creams, gels, ointments, and active ingredient slurries. The sanitary design (316L stainless steel and FDA-grade elastomers) ensures contamination-free transfer and compliance with GMP standards.

3. Cosmetics and Personal Care

Used in producing and transferring shampoos, lotions, creams, and gels. The low-shear operation prevents product aeration and maintains consistent viscosity during transfer.

4. Chemical and Petrochemical Industry

Efficiently handles aggressive or viscous fluids like resins, adhesives, polymers, detergents, lubricants, and emulsions. The pump can be customized for corrosive chemical compatibility.

5. Wastewater Treatment

Used for dosing and transferring sludge, activated carbon suspensions, and other thick wastewater treatment materials. Its robust stator-rotor design ensures clog-free and stable operation.

6. Paper, Textile, and Paint Industries

Handles glue, dye, ink, latex, and coating materials with precision metering and consistent flow control.


5. Operating Instructions

Installation Guidelines

  • Ensure a solid wall mount with load-bearing capability.

  • Use vibration-damping brackets to reduce noise and mechanical stress.

  • The pump should be installed vertically with proper alignment between the motor and rotor axis.

  • Provide sufficient clearance for maintenance and stator replacement.

  • Connect inlet and outlet piping using flexible joints to minimize vibration transmission.

Startup Procedure

  1. Verify all electrical and mechanical connections.

  2. Check lubricant levels and seal conditions.

  3. Prime the pump with the medium to prevent dry running.

  4. Start the motor at low speed to confirm rotation direction.

  5. Gradually increase to operational speed.

  6. Monitor for leaks, vibration, or abnormal sound.

Operation Tips

  • Avoid running the pump dry; it can damage the stator.

  • Ensure consistent feed to prevent cavitation.

  • For viscous materials, use preheating or pre-mixing if required.

  • Clean the pump regularly to maintain hygiene and prevent buildup.

Maintenance

  • Regularly inspect the stator and rotor for wear or deformation.

  • Replace seals promptly when leakage is detected.

  • Lubricate bearings and drive components periodically.

  • Store spare parts in a dry, clean environment.


6. Common Problems and Troubleshooting

ProblemPossible CauseSolution

Pump not starting

Power failure or incorrect wiring

Check power supply and connections

Low flow rate

Worn rotor/stator or air leakage

Replace worn parts and check seals

Excessive noise

Dry running or misalignment

Stop pump immediately, realign and re-prime

Leakage from shaft seal

Worn mechanical seal

Replace or adjust seal

Overheating

High viscosity or blocked suction

Check for blockages and reduce viscosity

Irregular discharge

Air pockets or cavitation

Ensure proper suction and vent trapped air


7. Advantages for Industrial Use

  • Hygienic and easy to clean (CIP/SIP options available)

  • Compact installation footprint – perfect for wall or frame-mounted systems

  • Low maintenance cost and long service life

  • Customizable to specific industries with flexible material and drive options

  • Excellent for metering, feeding, and transfer of non-homogeneous materials


8. Conclusion

The Wall-Mounted Vertical Screw Pump is a modern, high-efficiency, and hygienic solution for industries that require reliable and precise transfer of viscous or particulate materials in limited spaces. With its vertical structure, smooth conveying performance, and customizable materials, it meets the stringent requirements of food, pharmaceutical, chemical, and wastewater treatment applications.

Whether used for continuous feeding, dosing, or hygienic product transfer, this pump provides low-maintenance operation, gentle fluid handling, and long-term stability. Its robust engineering and space-saving design make it a preferred choice for facilities seeking efficiency and reliability in fluid management systems.


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