1. Product Introduction

The Ceiling-Mounted Vertical Screw Pump is an innovative and space-saving Progressive cavity pump designed for transferring highly viscous, abrasive, or shear-sensitive materials in industrial and sanitary environments. Unlike conventional floor-mounted pumps, this unique design allows installation directly onto the ceiling or elevated framework, freeing up valuable floor space and ensuring a clean, clutter-free production environment.

By combining a vertical orientation with a ceiling suspension system, the pump can deliver fluids directly downward into tanks, containers, or production lines, making it ideal for continuous feeding, dosing, and transfer applications in confined or hygiene-critical facilities.

The pump operates based on the progressive cavity principle — a helical rotor rotating inside a precision-engineered elastomer stator. This configuration forms sealed cavities that progress continuously, pushing the medium smoothly from inlet to outlet. This mechanism ensures a steady, low-pulsation flow, preserving product structure and consistency, even when handling viscous or particulate materials.

Constructed from high-quality stainless steel (304 or 316L), the ceiling-mounted vertical screw pump offers exceptional resistance to corrosion and chemical attack. It is especially suitable for food, pharmaceutical, cosmetic, and chemical processing industries, where hygiene, reliability, and ease of maintenance are critical.

The pump’s modular design allows easy assembly, cleaning, and maintenance from below the installation point, with detachable stator and rotor components accessible without removing the entire unit. For sanitary applications, CIP (Clean-in-Place) and SIP (Sterilization-in-Place) options can be integrated.

2. Product Features and Benefits

1. Space-Saving Ceiling Installation
   Mounting the pump to the ceiling eliminates floor obstruction, ideal for compact production areas or cleanroom environments.

2. Vertical Gravity-Assist Design
   Utilizes gravity to improve feeding efficiency and reduce energy consumption during vertical discharge operations.

3. Steady and Gentle Flow
   Ensures smooth, non-pulsating transfer with minimal shear — perfect for sensitive or particulate-rich fluids.

4. Hygienic and Durable Construction
   Manufactured from stainless steel 304 or 316L, with optional polished or electropolished surfaces for sanitary applications.

5. Flexible Material Selection
   Rotors and stators available in multiple materials such as hardened steel, chrome alloy, NBR, EPDM, or FKM, to match media characteristics.

6. Easy Maintenance from Below
   The modular vertical design allows the stator and rotor to be replaced or inspected without dismounting the ceiling bracket.

7. Low Noise and Energy Efficiency
   Smooth operation and energy-efficient motor design minimize vibration and reduce wear on internal components.

8. Customizable for Different Media
   Tailored flow rates, pressure levels, and inlet/outlet designs ensure compatibility with specific production requirements.

3. Technical Parameters

4. Application Scenarios

The Ceiling-Mounted Vertical Screw Pump offers unique installation flexibility, making it suitable for industries that demand efficient, hygienic, and space-optimized fluid transfer. Below are the major application areas:

1. Food and Beverage Processing

Perfect for transferring viscous materials such as:

• Syrups, honey, chocolate, molasses, or caramel

• Fruit puree, jam, or concentrated juices

• Yogurt, sauces, cream, or paste-based products

The gentle, non-shearing pumping action prevents air entrainment and preserves texture and flavor integrity. The ceiling mount also simplifies cleaning processes and ensures contamination-free operation.

2. Pharmaceutical and Biotechnology

Used for transferring:

• Ointments, gels, serums, and creams

• Culture media, suspensions, or chemical reagents

The sanitary design with FDA-compliant elastomers ensures total hygiene and compliance with GMP and pharmaceutical-grade production standards.

3. Cosmetics and Personal Care

Handles high-viscosity fluids such as:

• Shampoos, lotions, gels, or facial creams

• Emulsions and surfactant mixtures

The ceiling-mounted structure keeps floor space open, improving operational efficiency and minimizing contamination risks.

4. Chemical and Petrochemical Industry

Transfers aggressive or viscous substances including:

• Resins, adhesives, lubricants, paints, or detergents

• Polymer emulsions and slurry compounds

The robust rotor-stator assembly provides resistance to corrosion and abrasion, maintaining stable performance under harsh conditions.

5. Environmental and Wastewater Treatment

Used for dosing and transferring:

• Sludge, chemical flocculants, and lime suspensions

• Thickened slurry and semi-solid waste streams

The vertical downward flow minimizes clogging and simplifies integration into overhead sludge-handling systems.

6. Industrial and Manufacturing Applications

Utilized in:

• Paper production, textile dyeing, and coating lines

• Glue and ink transfer systems

• Automatic metering and filling systems

5. Operation Instructions

Installation Guidelines

1. Ensure a robust ceiling structure capable of bearing the pump’s weight.

2. Use anti-vibration suspension brackets to minimize mechanical stress.

3. Align the motor and pump vertically to prevent shaft bending.

4. Connect flexible hoses or joints to absorb vibration and allow maintenance access.

5. Ensure easy access from below for inspection and cleaning.

Startup Procedure

1. Verify mechanical and electrical connections.

2. Check stator and rotor alignment.

3. Prime the pump with medium to prevent dry operation.

4. Start motor at low speed and verify correct rotation direction.

5. Gradually increase to normal speed while monitoring pressure and flow.

Operational Notes

• Avoid dry running — it can quickly damage the stator.

• Maintain consistent feed flow to prevent cavitation.

• Regularly check seals for leakage or wear.

• Clean using CIP systems or manually flush with compatible cleaning fluids.

Maintenance Recommendations

• Replace worn stators or rotors promptly to maintain efficiency.

• Inspect suspension bolts and vibration dampers monthly.

• Lubricate bearings according to motor manufacturer’s schedule.

• Store spare parts in a dry, temperature-controlled environment.

6. Advantages of Ceiling-Mounted Vertical Screw Pumps

1. Maximum Floor Space Utilization – Perfect for confined or hygienic environments.

2. Reduced Contamination Risk – Overhead mounting minimizes product contact with floor surfaces.

3. Simplified Gravity Discharge – Facilitates direct downward transfer into tanks or containers.

4. Enhanced Safety and Cleanliness – Keeps moving parts away from walkways and workstations.

5. Customizable Design – Adaptable to ceiling height, load capacity, and process requirements.

6. Quiet and Reliable Performance – Optimized rotor geometry ensures low noise and steady output.

7. Wide Range of Media Compatibility – Suitable for both low-viscosity and high-viscosity materials.

7. Common Problems and Troubleshooting

8. Safety and Hygiene Guidelines

• Always ensure electrical isolation before maintenance.

• Use safety harnesses when performing ceiling-level work.

• Follow hygiene protocols — CIP/SIP cleaning recommended after every production batch.

• Do not exceed rated pressure or temperature limits.

• For food or pharmaceutical applications, only use FDA-certified elastomers and lubricants.

9. Technical and Design Options

1. Material Options:

• Stainless Steel 304, 316L, Duplex

• Cast Iron or Alloy Steel for industrial use

2. Stator Elastomer Options:

• NBR: For oils and non-aggressive fluids

• EPDM: For food, beverages, and acids

• FKM (Viton): For high-temperature or chemical-resistant applications

3. Seal Configurations:

• Single Mechanical Seal

• Double Mechanical Seal with Cooling

• Packing Gland Seal

4. Drive Systems:

• Direct-Coupled Motor

• Gear Reducer Drive

• Variable Frequency Drive (VFD) for adjustable flow control

5. Connection Types:

• Flange, Clamp, or Threaded joints

• Sanitary Tri-Clamp for food and pharmaceutical applications

10. Conclusion

The Ceiling-Mounted Vertical Screw Pump represents a modern engineering solution for industries requiring hygienic, efficient, and space-conscious fluid handling systems. Its vertical progressive cavity design ensures smooth, low-pulsation flow, while the ceiling-mounted configuration optimizes production space and enhances cleanliness.

From food and beverage plants to chemical, pharmaceutical, and cosmetic manufacturing lines, this pump offers exceptional reliability, ease of maintenance, and long service life. With flexible customization options and material compatibility, it provides an ideal solution for transferring fluids of varying viscosities under demanding process conditions.

The ceiling-mounted vertical screw pump is not just a pump—it’s a high-efficiency, low-maintenance, and hygienic system component that brings long-term value to modern production facilities worldwide.