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Single-Stage Stainless Steel Screw Pump - Screw Pump for Conveying Viscous and Particulate Materials

    Single-Stage Stainless Steel Screw Pump - Screw Pump for Conveying Viscous and Particulate Materials

    The Single-Stage Stainless Steel Screw Pump is a precision-engineered positive displacement pump specifically designed for the transfer of viscous, abrasive, and particulate-laden materials in industries such as food processing, cosmetics, pharmaceuticals, and chemicals. Constructed from high-grade stainless steel (304 or 316L), this pump ensures exceptional corrosion resistance, hygiene, and durability, making it ideal for sanitary and industrial fluid transfer applications.
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1. Product Overview

The Single-Stage Stainless Steel Screw Pump is a precision-engineered positive displacement pump specifically designed for the transfer of viscous, abrasive, and particulate-laden materials in industries such as food processing, cosmetics, pharmaceuticals, and chemicals. Constructed from high-grade stainless steel (304 or 316L), this pump ensures exceptional corrosion resistance, hygiene, and durability, making it ideal for sanitary and industrial fluid transfer applications.

Unlike centrifugal pumps that rely on high-speed impellers, a screw pump employs a rotor-stator mechanism to generate continuous flow with minimal pulsation. The single-stage design simplifies structure, reduces maintenance, and provides steady flow output even under fluctuating pressures.

The pump’s self-priming capability, gentle conveying action, and ability to handle high-viscosity or solid-containing fluids make it a preferred solution across multiple industries.

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2. Product Structure and Design

The pump is composed of a rotor, stator, drive shaft, mechanical seal, and housing assembly. Its progressive cavity principle enables precise volumetric flow, while stainless steel components ensure compatibility with a wide range of fluids.

2.1 Rotor and Stator

  • Rotor: Typically made of hardened stainless steel, precision-machined with helical geometry to form the pumping cavities.

  • Stator: Composed of food-grade elastomer (NBR, EPDM, or FKM) tightly fitted within a stainless steel casing. The elastomer provides sealing between the cavities, enabling smooth fluid transfer.

2.2 Shaft Seal and Bearing Assembly

  • The pump employs mechanical seals or lip seals to prevent leakage during operation.

  • Bearings and coupling shafts are engineered to withstand radial and axial loads, ensuring long-term stability under high torque.

2.3 Motor and Drive Options

The single-stage stainless steel screw pump supports various drive configurations:

  • Direct drive via electric motor

  • Geared reducer drive for adjustable speed

  • Frequency converter control for variable flow output

2.4 Sanitary Design Features

  • Smooth, polished stainless steel surfaces minimize residue accumulation.

  • CIP (Clean-in-Place) and SIP (Steam-in-Place) compatible.

  • Detachable components for easy disassembly and maintenance.


3. Technical Parameters

ModelFlow Range (m3/h)Pressure (MPa)Speed (rpm)Viscosity Range (mPa·s)Material (Body/Rotors)Temperature Range (°C)

G1-15 SS316L

0.1 – 2.5

0.6

400–900

1–100,000

SS316L / NBR

-10 to 100

G1-25 SS316L

0.5 – 5.0

0.6

400–900

1–150,000

SS316L / EPDM

-10 to 120

G1-40 SS316L

1.0 – 10.0

0.6

350–800

1–200,000

SS316L / FKM

-10 to 150

G1-50 SS316L

2.0 – 20.0

0.6

300–700

1–300,000

SS316L / NBR

-10 to 100

Customization available for higher viscosity, higher pressure, or food-grade and pharmaceutical-grade standards. The pump can be configured with heating jackets, hopper inlets, or pressure sensors depending on process requirements.


4. Working Principle

The Single-Stage Screw Pump operates based on the progressive cavity principle, where the rotor turns eccentrically inside the stator. This movement forms a series of sealed cavities that move from the suction side to the discharge side, carrying fluid gently and continuously.

This mechanism:

  • Provides uniform, pulsation-free flow

  • Handles high-viscosity or shear-sensitive materials

  • Ensures minimal damage to suspended solids or delicate ingredients

  • Offers self-priming and reverse pumping capabilities

Compared to centrifugal pumps, screw pumps maintain constant flow rates independent of viscosity changes, making them ideal for food pastes, slurries, emulsions, creams, and sauces.


5. Application Scenarios

5.1 Food and Beverage Industry

  • Tomato paste, honey, yogurt, syrup, molasses, peanut butter

  • Meat emulsions, fruit pulps, salad dressings

  • Ensures hygiene with 316L stainless steel and sanitary-grade seals

  • Suitable for CIP/SIP cleaning without disassembly

5.2 Cosmetic and Personal Care

  • Transfer of creams, lotions, shampoos, gels, toothpaste

  • Gentle handling prevents product aeration or structural degradation

5.3 Pharmaceutical Industry

  • Ideal for ointments, suspensions, gels, and liquid medicines

  • Supports GMP-compliant production with full traceability and sterilization options

5.4 Chemical and Industrial

  • Polymers, resins, lubricants, and adhesives

  • Handles both Newtonian and non-Newtonian fluids

  • Resistant to corrosion and high temperatures

5.5 Wastewater and Environmental

  • Can transport sludge, slurry, and bio-waste in treatment plants

  • Smooth and non-clogging flow path reduces downtime


6. Advantages

  1. High Efficiency and Energy Saving – Maintains flow regardless of viscosity with low energy input.

  2. Gentle Conveying Action – Prevents product degradation in sensitive fluids.

  3. Hygienic Design – Full stainless steel structure for easy cleaning.

  4. Wide Viscosity Range – From thin liquids to pastes exceeding 1,000,000 mPa·s.

  5. Low Pulsation and Noise – Stable continuous flow.

  6. Customizable Options – Heating jacket, pressure relief, variable speed control.

  7. Self-Priming Capability – Can draw liquid even when dry at startup.

  8. Reversible Operation – Enables bidirectional flow when required.


7. Operating Instructions

7.1 Installation

  • Ensure the pump is mounted horizontally or vertically on a firm, vibration-free base.

  • Align the drive motor and coupling precisely to avoid bearing wear.

  • Install flexible hoses or expansion joints to minimize stress.

7.2 Startup

  1. Verify that all valves are open and suction lines are filled.

  2. Start the motor at low speed to confirm normal operation.

  3. Gradually increase to rated speed.

  4. Avoid dry running for more than 30 seconds.

7.3 Operation

  • Maintain steady inlet supply; air entrainment may reduce efficiency.

  • Monitor temperature and vibration levels during operation.

  • Periodically check seals and elastomer stator for wear.

7.4 Maintenance

  • Regularly lubricate bearings and inspect coupling alignment.

  • Replace stator or mechanical seal if leakage or performance drop occurs.

  • Clean with CIP solutions appropriate for the product (e.g., hot water, caustic soda).

7.5 Safety

  • Use protective guards over rotating shafts.

  • Do not exceed rated pressure or temperature limits.

  • Follow local safety standards and electrical codes.


8. Common Problems and Solutions

ProblemPossible CauseSolution

No flow or low flow

Air trapped, suction line blocked

Prime the pump, clean suction line

Excessive vibration

Misalignment, worn bearings

Realign components, replace bearings

Leakage at seal

Seal worn or dry run

Replace mechanical seal, check lubrication

Overheating

Dry running, high viscosity

Reduce speed, ensure proper feeding

Reduced capacity

Stator wear

Replace stator and check fluid compatibility

Noise

Cavitation or imbalance

Check suction pressure, realign pump


9. Cleaning and Maintenance Procedures

  • Flush the pump with warm water or cleaning solution after every production batch.

  • For food applications, use CIP cycles at 80–90°C followed by sterile rinse.

  • Apply food-grade lubricants on seals and couplings.

  • Periodically dismantle and inspect internal components for wear or residue buildup.


10. Technical Certifications and Compliance

  • CE / ISO9001 / FDA / 3A Sanitary Standard

  • Compliant with EHEDG (European Hygienic Engineering & Design Group) guidelines

  • Optional ATEX certification for explosive environments


11. Customization Options

  • Material choices: SS304, SS316, SS316L, duplex stainless steel

  • Seal types: mechanical seal, double mechanical seal, gland packing

  • Drive systems: direct, geared, variable frequency

  • Mounting options: base-mounted, mobile trolley, wall or vertical configuration


12. Summary

The Single-Stage Stainless Steel Screw Pump offers a robust, hygienic, and energy-efficient solution for transferring viscous, abrasive, or solid-laden fluids. With its modular design, gentle pumping action, and sanitary-grade materials, it is ideally suited for the food, beverage, cosmetic, and pharmaceutical industries.

Whether you are processing thick sauces, dairy pastes, or cosmetic gels, this screw pump delivers reliable performance, long service life, and easy maintenance — ensuring a smooth and contamination-free production process.


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