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Small Stainless Steel Screw Pump - Small Screw Pump for Food (304 Screw Pump)

    Small Stainless Steel Screw Pump - Small Screw Pump for Food (304 Screw Pump)

    The Small Stainless Steel Screw Pump, also known as the 304 screw pump, is a compact, food-grade positive displacement pump designed to handle viscous, particle-laden, or delicate fluids in a wide variety of food and beverage processing applications. Engineered with precision and durability in mind, this pump combines stainless steel construction, low-shear conveying, and smooth, continuous flow, making it ideal for transferring products like sauces, syrups, jams, honey, and dairy concentrates.
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1. Product Overview

The Small Stainless Steel Screw Pump, also known as the 304 screw pump, is a compact, food-grade positive displacement pump designed to handle viscous, particle-laden, or delicate fluids in a wide variety of food and beverage processing applications. Engineered with precision and durability in mind, this pump combines stainless steel construction, low-shear conveying, and smooth, continuous flow, making it ideal for transferring products like sauces, syrups, jams, honey, and dairy concentrates.

Constructed entirely from 304 stainless steel, the pump offers excellent corrosion resistance, sanitary performance, and ease of cleaning. It can be integrated into both small and large-scale production systems, offering flexibility for batch processing, continuous transfer, or metered dosing.

As a progressive cavity screw pump, it uses a rotor and stator assembly to gently convey material through a sequence of sealed cavities, ensuring steady output without pulsation or turbulence. Its small footprint, quiet operation, and hygienic design make it particularly suitable for food factories, laboratories, pilot plants, and small-scale beverage production lines.

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2. Product Structure and Working Principle

2.1 Design Concept

The small stainless steel screw pump operates on the progressive cavity principle, where a single helical rotor turns eccentrically inside a double helical stator made from food-grade elastomer. This creates a series of sealed cavities that move the liquid forward as the rotor turns, ensuring continuous, low-pulsation flow.

The pump’s compact body and precisely machined components ensure stable flow output and efficient suction, even with high-viscosity materials. Compared with centrifugal pumps, the screw pump maintains consistent flow independent of viscosity or pressure changes.

2.2 Main Components

  1. Pump Body (Casing):
    Made from 304 stainless steel, the body provides corrosion resistance and structural strength, suitable for both acidic and alkaline food media.

  2. Rotor:
    Precision-machined from hardened stainless steel. It forms the pumping cavity and provides consistent flow performance.

  3. Stator:
    Fabricated from NBR (Nitrile Rubber), EPDM, or FKM, the stator elastomer ensures a tight seal and smooth transfer, compatible with a wide range of food materials.

  4. Shaft Seal:
    Mechanical seal or lip seal to prevent leakage during operation. Food-grade materials ensure compliance with FDA and hygienic standards.

  5. Drive Unit:
    The pump can be powered by a direct motor drive, gear reducer, or variable frequency inverter, allowing adjustable speed control and flow rate precision.

  6. Mounting Configuration:
    Available in horizontal, vertical, or portable trolley-mounted forms for flexible installation in compact spaces.


3. Technical Parameters

ModelFlow Rate (L/h)Pressure (MPa)Speed (rpm)Viscosity Range (mPa·s)Material (Body/Rotors)Temperature Range (°C)

G10-1 SS304

50 – 300

0.6

400 – 900

1 – 50,000

SS304 / NBR

-10 to 90

G15-1 SS304

200 – 800

0.6

400 – 900

1 – 100,000

SS304 / EPDM

-10 to 120

G20-1 SS304

300 – 1200

0.6

350 – 800

1 – 200,000

SS304 / FKM

-10 to 130

G25-1 SS304

500 – 1800

0.6

300 – 700

1 – 300,000

SS304 / NBR

-10 to 100

Optional configurations:

  • Heating jacket for maintaining temperature-sensitive materials

  • Hopper feed for paste-like or semi-solid foods

  • Variable speed control for precise metering

  • Quick-disassembly design for rapid cleaning and maintenance


4. Features and Advantages

4.1 Hygienic Construction

  • All wetted parts are made from food-grade 304 stainless steel, polished to a mirror finish to prevent material buildup and microbial growth.

  • Complies with FDA and 3A sanitary standards for food contact equipment.

4.2 Gentle Material Handling

The progressive cavity design provides low-shear, laminar flow, preserving product structure and consistency. Ideal for fragile or aeration-sensitive products such as cream, yogurt, or fruit puree.

4.3 Compact and Lightweight

Designed for limited-space installations, mobile setups, and small production units. Despite its small size, it maintains robust flow and pressure capabilities.

4.4 Consistent Flow

Provides pulsation-free transfer even with highly viscous fluids, ensuring stable feeding into mixers, filters, and filling systems.

4.5 High Versatility

Handles a wide range of fluid properties:

  • Thin liquids (milk, juice)

  • Thick pastes (tomato paste, peanut butter)

  • Semi-solids (minced fruit, chocolate)

4.6 Easy Maintenance

  • Simple rotor-stator replacement

  • Quick disassembly design for sanitation

  • CIP/SIP compatible for automated cleaning

4.7 Energy Efficiency

Compared to pneumatic or gear pumps, screw pumps offer lower energy consumption for the same volume transfer, making them both eco-friendly and cost-effective.


5. Applications

5.1 Food and Beverage Industry

The small stainless steel screw pump is particularly suited for:

  • Viscous liquids: honey, molasses, syrup, condensed milk

  • Semi-solid materials: jam, fruit paste, peanut butter

  • Fermented products: yogurt, cheese slurry

  • Liquid mixtures: salad dressings, sauces, purees

It is frequently used in:

  • Small-scale filling lines

  • Pilot or test production

  • Ingredient dosing

  • Batch transfer between tanks

5.2 Dairy Industry

Ideal for conveying cream, curd, butter, and milk concentrate with minimal air inclusion. Maintains product integrity and texture through gentle conveying.

5.3 Bakery and Confectionery

Used for transferring chocolate, dough pastes, icing, syrups, and fillings without clogging or overheating.

5.4 Beverage and Brewing

Can handle fruit juice concentrate, beer yeast, or malt extracts. The pump’s sanitary design ensures purity and taste preservation.

5.5 Pharmaceutical and Cosmetic Industries

Suitable for creams, gels, lotions, and ointments requiring hygienic and non-destructive handling.


6. Operating Instructions

6.1 Installation

  1. Mount the pump horizontally on a flat surface.

  2. Ensure proper alignment between pump and motor couplings.

  3. Install flexible connections on suction and discharge to prevent vibration transmission.

  4. Provide a clean, dry, and stable power source.

6.2 Startup Procedure

  1. Fill the suction pipe with fluid before starting (avoid dry running).

  2. Start the pump at low speed, gradually increasing to operating speed.

  3. Check for leaks, vibration, and abnormal noise.

  4. Monitor pressure gauges to ensure within design limits.

6.3 Operation

  • Maintain steady inlet supply and temperature.

  • Avoid running the pump dry as it may damage the stator.

  • For viscous or sticky materials, use preheating or jacketed versions.

  • Adjust speed with inverter control for flow regulation.

6.4 Shutdown

  1. Stop the pump and close discharge valves.

  2. Flush with warm water or cleaning fluid.

  3. Disconnect power and clean external surfaces.


7. Cleaning and Maintenance

7.1 Daily Cleaning

  • Flush the pump after each batch using CIP cleaning solution (80°C water or alkaline detergent).

  • Ensure cleaning fluid passes through suction and discharge lines completely.

7.2 Periodic Maintenance

ComponentInspection FrequencyAction

Rotor & Stator

Every 3–6 months

Check wear, replace if performance drops

Seals

Every 2–3 months

Inspect for leakage or cracking

Bearings

Every 6 months

Lubricate or replace as needed

Motor Coupling

Every 6 months

Check for alignment and wear

Tip: Always use food-grade lubricants for parts in contact with the product.


8. Troubleshooting Guide

IssuePossible CauseSolution

No suction

Airlock or dry run

Prime the pump or fill suction line

Low flow rate

Worn stator or high viscosity

Replace stator or increase temperature

Leakage at seal

Seal wear or excessive pressure

Replace seal, adjust system pressure

Overheating

Dry running or excessive speed

Reduce speed, ensure fluid presence

Noise or vibration

Misalignment

Re-align motor and pump

Pulsation

Air in fluid

Eliminate air pockets, ensure proper priming


9. Safety Precautions

  • Never operate the pump without fluid inside.

  • Do not exceed rated pressure or speed.

  • Ensure all guards are in place before operation.

  • Use personal protective equipment (PPE) during maintenance.

  • Follow local electrical and hygiene safety standards.


10. Certifications and Standards

  • Material: SUS304 / Food-grade elastomers (FDA certified)

  • Standards: CE, ISO9001, 3A Sanitary

  • Compliance: Meets European Hygienic Engineering & Design Group (EHEDG) guidelines

  • Options: ATEX certification for explosion-proof environments


11. Customization Options

OptionDescription

Material

Upgrade to SS316 or SS316L for higher corrosion resistance

Seal Type

Mechanical seal, double mechanical seal, or gland packing

Drive Mode

Direct coupling, gear reducer, or inverter control

Mounting Type

Horizontal, vertical, or trolley-mounted

Accessories

Hopper feed, heating jacket, pressure sensor, flow meter


12. Advantages Summary

  • Compact and portable – fits in tight production spaces

  • Hygienic and easy to clean – polished 304 stainless steel surfaces

  • Handles a wide viscosity range – from water to peanut butter

  • Stable, pulsation-free flow – perfect for precision dosing

  • Quiet and energy-efficient operation

  • Customizable configurations for specific processes


13. Frequently Asked Questions (FAQ)

Q1. What is the maximum viscosity the small 304 screw pump can handle?
A1. It can handle viscosities up to 300,000 mPa·s, depending on speed and pressure settings.

Q2. Is this pump suitable for CIP and SIP systems?
A2. Yes, all wetted parts are designed for CIP/SIP cleaning, making it ideal for food-grade processes.

Q3. Can the pump transfer products with small particles?
A3. Yes, the gentle conveying principle allows handling of particles (up to 5 mm) without damaging them.

Q4. What temperature range is supported?
A4. Standard models handle -10°C to 100°C, with high-temperature versions available up to 130°C.

Q5. Can I use the pump for honey or syrup transfer?
A5. Absolutely. It’s specifically designed for viscous, sticky liquids like honey, molasses, and syrups.

Q6. How often should I replace the stator?
A6. With proper cleaning, the stator can last 6–12 months depending on usage frequency and medium.

Q7. Does it support variable flow control?
A7. Yes, with frequency converter or gear reduction control, flow can be precisely adjusted.


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