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Screw Pumps for the Pharmaceutical, Food, and Cosmetic Industries - Small and Micro Screw Pumps

    Screw Pumps for the Pharmaceutical, Food, and Cosmetic Industries - Small and Micro Screw Pumps

    Specially designed miniature screw pumps feature variable delivery, strong self-priming capabilities, reversibility, and the ability to transport liquids containing solid particles. They are widely used in the pharmaceutical, food, and cosmetics industries. They can transport a variety of grain pulps, fruit pulps, starch pastes, ointments, mother liquors, potato mash, wine, and distiller's grains.
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Specially designed miniature screw pumps feature variable delivery, strong self-priming capabilities, reversibility, and the ability to transport liquids containing solid particles. They are widely used in the pharmaceutical, food, and cosmetics industries. They can transport a variety of grain pulps, fruit pulps, starch pastes, ointments, mother liquors, potato mash, wine, and distiller's grains.

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Advantages Compared to Other Pumps

1. Compared to centrifugal pumps, single screw pumps do not require valves, and their flow rate is a stable, linear flow.

2. Compared to pneumatic diaphragm pumps, single screw pumps can transport a variety of mixed media containing impurities such as gases, solid particles, or fibers, as well as various corrosive substances.

3. Compared to gear pumps, single screw pumps can transport highly viscous materials.

4. Unlike plunger pumps, diaphragm pumps, and gear pumps, screw pumps can be used for filling and metering pharmaceuticals.


Due to their structure and operating characteristics, screw pumps offer the following advantages over piston pumps, centrifugal pumps, vane pumps, and gear pumps:

Screw pumps can transport media with high solids content, with uniform flow and stable pressure, which is more pronounced at low speeds. The flow rate is proportional to the screw pump's speed, resulting in excellent variable controllability.

One pump can be used for multiple purposes, transporting media of varying viscosities.

The screw pump can be installed at any angle. It is suitable for transporting sensitive items and items susceptible to damage from centrifugal forces.

Screw pumps are compact, lightweight, low-noise, simple in structure, and easy to maintain.

Screw pumps are widely used in the following industries to transport a variety of media.

Chemical Industry: Acids, alkalis, saline solutions, and various viscous, pasty, and emulsified chemical slurries.

Screw Pumps for Exploration and Mining: Drilling Mud, Mining Water, Floatation Slurries, and Suspensions.

Shipbuilding Industry: Bilge Water, Sewage Oil, and Various Fuel and Fresh Water.

Screw Pumps for the Ceramic Industry: Clay, Fiber, and Glaze.

Energy Industry: Various Fuels, Coal-Oil Slurries, Coal-Water Slurries, Coal Slurries, and Nuclear Waste.

Screw Pumps for Wastewater Treatment: Sewage, Sewage Oil, and Sludge. Papermaking: Various cellulose pulps, coatings, and black liquor.

Screw pumps are used in the pharmaceutical, food, and cosmetics industries. They are used in various grain and fruit pulps, starch pastes, ointments, mother liquors, potato mash, wine, and distiller's grains.

Screw pumps also have a wide range of applications in agriculture, forestry, animal husbandry, sideline production, and fishery.


Product Introduction

Small and Micro Screw Pumps are specialized hygienic pumps designed for the precise transfer of viscous, shear-sensitive, and delicate fluids in the pharmaceutical, food, and Cosmetic Industries. Constructed from 316L stainless steel or food-grade materials, these pumps meet strict sanitary standards, ensuring contamination-free handling of high-value fluids such as liquid pharmaceuticals, creams, syrups, sauces, gels, and essential oils.

The pumps utilize single-screw or micro-screw designs, delivering gentle, pulsation-free, and accurate flow, making them ideal for small batch production, laboratory applications, pilot plants, and precise dosing processes. Compact and lightweight, they integrate easily into automated production lines, filling machines, and sampling systems, enabling precision control and consistent output.

Available in small, micro, and miniature sizes, these screw pumps are engineered for high reliability, easy maintenance, and hygienic compliance. The seal-less or mechanical seal configurations prevent leakage, reduce downtime, and maintain product integrity even with viscous or shear-sensitive fluids.


Technical Parameters

Small and micro screw pumps are designed for precision, hygiene, and efficiency. Typical technical specifications include:

ParameterSpecification

Pump Type

Single-screw / Micro-screw

Material

316L Stainless Steel, FDA-approved materials

Flow Rate

0.001 – 10 m3/h (varies by micro/small model)

Maximum Pressure

0.1 – 1.2 MPa

Maximum Temperature

0 – 120°C

Maximum Viscosity

≤ 100,000 cP

Inlet/Outlet

Tri-clamp, flange, or custom fittings

Seal Type

Seal-less or mechanical seal optional

Drive Options

Electric, variable frequency (VFD), pneumatic

Surface Finish

Ra ≤ 0.8 μm for hygienic applications

Cleaning

CIP/SIP compatible

Flow Direction

Bi-directional capability for flexibility

These technical specifications allow the pumps to accurately transfer small volumes of highly viscous fluids while maintaining product integrity. Their rotor-stator and micro-screw designs ensure minimal pulsation, shear, and air entrapment, essential for pharmaceutical and cosmetic formulations.


Application Scenarios

Small and micro screw pumps are highly versatile, particularly in industries where precision and hygiene are paramount.

1. Pharmaceutical Industry

  • Injectable solutions, suspensions, and vaccines: Precise dosing and gentle transfer.

  • Creams and ointments: Maintains active ingredient integrity.

  • Biologics and sensitive formulations: Minimizes shear and ensures sterility.

2. Food and Beverage Industry

  • Syrups, sauces, and honey: Smooth, contamination-free transfer.

  • Dairy products: Efficient pumping of yogurt, creams, and specialty beverages.

  • Small batch or pilot production: Accurate metering for research and development.

3. Cosmetic Industry

  • Lotions, creams, gels, and oils: Maintains texture, viscosity, and consistency.

  • Shampoos and conditioners: Prevents foaming and air incorporation.

  • High-value essential oils or fragrances: Precise, gentle handling without degradation.

4. Laboratory and Pilot Plant Applications

  • Research & development: Small-volume fluid transfer and dosing.

  • Testing and sampling: Hygienic and accurate for formulation trials.

  • Process optimization: Enables controlled fluid delivery for testing new products.


Usage Instructions

To ensure optimal performance and longevity, follow these operational steps:

Installation

  1. Mounting: Install horizontally or vertically according to process requirements.

  2. Connections: Secure sanitary tri-clamp or flange fittings to avoid leaks.

  3. Drive Alignment: Ensure proper alignment with the motor or drive system.

  4. Priming: Pre-fill the pump or start at low speed to avoid dry running.

Operation

  1. Start-Up: Begin at low speed to prime the pump gently.

  2. Flow Adjustment: Use a VFD or motor controller to control flow rate precisely.

  3. Monitoring: Observe vibration, noise, and temperature to ensure proper operation.

  4. Cleaning: Perform CIP/SIP cleaning after each batch to maintain hygiene.

Maintenance

  • Routine Inspection: Check seals, bearings, and rotors for wear.

  • Lubrication: Ensure the drive system is properly lubricated.

  • Replacement Parts: Use OEM-certified small or micro screw pump components.

  • Preventive Maintenance: Regularly inspect pumps to prevent downtime.


Common Questions (FAQs)

1. What fluids can small and micro screw pumps handle?

They are suitable for viscous, shear-sensitive, and delicate fluids, including pharmaceutical solutions, syrups, creams, lotions, and essential oils.

2. Can these pumps handle high temperatures?

Yes, standard pumps handle 0–120°C, with optional designs for higher temperature fluids.

3. Are they suitable for abrasive fluids?

They handle mildly abrasive fluids, but highly abrasive materials require abrasion-resistant rotors or stators.

4. How are these pumps cleaned hygienically?

They are compatible with CIP (Clean-In-Place) and SIP (Sterilize-In-Place) processes.

5. Can they operate in both directions?

Yes, most small and micro screw pumps support bi-directional flow.

6. What drives are available?

Options include electric motors, VFD-controlled motors, and pneumatic drives.

7. How do I prevent cavitation?

Ensure proper NPSH, avoid dry running, and operate within recommended flow ranges.

8. Can they handle shear-sensitive formulations?

Yes, the gentle rotor design preserves product quality and minimizes shear.


Advantages of Small and Micro Screw Pumps

  1. Hygienic Design: 316L stainless steel or food-grade materials comply with FDA, GMP, and EHEDG standards.

  2. Precision Flow: Ideal for accurate dosing, pilot batches, and laboratory applications.

  3. Gentle Handling: Maintains viscous and shear-sensitive fluid integrity.

  4. Compact Size: Small footprint for space-constrained installations.

  5. Versatility: Suitable for pharmaceutical, food, cosmetic, and laboratory industries.

  6. Ease of Maintenance: Modular design allows easy cleaning and part replacement.

  7. CIP/SIP Compatible: Supports hygienic cleaning without disassembly.


Conclusion

Small and Micro Screw Pumps for the Pharmaceutical, Food, and Cosmetic Industries provide precision, hygiene, and reliable transfer of viscous, delicate, and shear-sensitive fluids. Constructed from 316L stainless steel or food-grade materials, these pumps comply with FDA and GMP regulations, ensuring safe and contamination-free fluid handling.

They are ideal for laboratory use, pilot plants, small batch production, and precision dosing, offering gentle, pulsation-free pumping that maintains product integrity. With modular design, CIP/SIP cleaning, and versatile drive options, small and micro screw pumps are the preferred choice for engineers, production managers, and quality assurance teams in pharmaceutical, food, and cosmetic industries.


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